Precisely homogenizes materials from micron to nanoscale, ensuring uniform particle distribution, consistent batches, and intact active ingredients.
Engineered for large-scale continuous production, this system meets industrial-capacity demands. Equipped with a 75 kW hydraulic drive, it delivers high-efficiency homogenization and 24/7 operation. Handles high-viscosity and strongly agglomerated materials under heavy loads. Integrated CIP/SIP enables rapid online cleaning, prevents clogging, and ensures stable, uninterrupted production.
Engineered for large-scale continuous production, this system meets industrial-capacity demands. Equipped with a 75 kW hydraulic drive, it delivers high-efficiency homogenization and 24/7 operation. Handles high-viscosity and strongly agglomerated materials under heavy loads. Integrated CIP/SIP enables rapid online cleaning, prevents clogging, and ensures stable, uninterrupted production.
Core Technology: The HPW-500’s core homogenization unit features a diamond-interlocking chamber (available in Y or Z configurations), with internal fixed microchannels that ensure consistent and uniform particle size results across batches.
Homogenization Pressure: Utilizes a bidirectional pressurization design with a maximum pressure of 60,000 psi (420 MPa), equipped with a high-definition touchscreen control system and a pressure data visualization interface.
Low Residual Volume and Sample Volume: Minimum sample volume of 6,000 mL with a residual volume of approximately 1 mL. The high-precision dual-valve channel design allows flexible switching between material inlet and outlet ports, minimizing material waste.
Sanitary-Grade Materials: All materials in contact with the product are GMP- and FDA-approved, including 316L and 17-4PH stainless steel, tungsten carbide, zirconia, and high-molecular-weight polyethylene.
Precise Temperature Control: Can be equipped with a sanitary-grade temperature control system to effectively lower material temperature and ensure activity.
Modular Design: Supports the addition of an intelligent overload protection system, online sampling interfaces, and data compliance recording (GMP/GLP), among other features.
Model: HPW-500
Working Pressure: 0–60,000 psi (420 MPa)
Processing Capacity: 500 L
Minimum Processing Volume: 6000 mL
Chamber Configuration: To be determined (Diamond secondary chamber + Diamond Y/Z main chamber)
Processing Flow Rate: 8 L/min
Power System: Hydraulic Drive System
Feed Temperature: <90°C
Power Input: 220 V
Power: 75 kW
Control System: Touchscreen control, supports program settings, data recording, and remote monitoring
Net Weight (kg): 1980KG
Dimensions (WxDxH) mm: To be determined
Unlike traditional mixing and shearing, the high pressure microfluidic homogenizer uses pressures up to 400 MPa to drive materials through precision diamond-interlocking microchannels. Supersonic jets generate shear, impact, and cavitation forces that efficiently refine materials to the nanoscale with exceptional uniformity, far exceeding conventional methods.
Powered by ultra-high-pressure micro-jet technology, this nano homogenizer uses precisely controlled supersonic jets to reduce particle size from micron to nano scale, ensuring uniform distribution, consistent batches, and preserved bioactivity.
The ultra-high-pressure micro-jet homogenizer uses pressures up to 400 MPa to drive materials through precision diamond-interlocking microchannels. Supersonic jets generate shear, impact, and cavitation forces that efficiently refine materials to the nanoscale with exceptional uniformity, far exceeding conventional methods.
More than an equipment supplier, we are your process partner. From process diagnostics and parameter optimization to ongoing technical support, our nano-precision technology helps overcome R&D and production challenges, driving innovation and efficiency.
From process adaptation and parameter optimization to production line design, we provide one-stop customization services.
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